Direct On Line (DOL) Motor Starter

Direct On Line (DOL) Motor Starter

Different starting methods are employed for starting induction motors because Induction Motor draws more starting current during starting. To prevent damage to the windings due to the high starting current flow, we employ different types of starters.

The simplest form of motor starter for the induction motor is the Direct On Line starter. The Direct On Line Motor Starter (DOL) consist a MCCB or Circuit Breaker, Contactor and an overload relay for protection. Electromagnetic contactor which can be opened by the thermal overload relay under fault conditions.

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Typically, the contactor will be controlled by separate start and stop buttons, and an auxiliary contact on the contactor is used, across the start button, as a hold in contact. I.e. the contactor is electrically latched closed while the motor is operating.

 

Principle of Direct On Line Starter (DOL)

To start, the contactor is closed, applying full line voltage to the motor windings. The motor will draw a very high inrush current for a very short time, the magnetic field in the iron, and then the current will be limited to the Locked Rotor Current of the motor. The motor will develop Locked Rotor Torque and begin to accelerate towards full speed.

As the motor accelerates, the current will begin to drop, but will not drop significantly until the motor is at a high speed, typically about 85% of synchronous speed. The actual starting current curve is a function of the motor design, and the terminal voltage, and is totally independent of the motor load.

The motor load will affect the time taken for the motor to accelerate to full speed and therefore the duration of the high starting current, but not the magnitude of the starting current.

Provided the torque developed by the motor exceeds the load torque at all speeds during the start cycle, the motor will reach full speed. If the torque delivered by the motor is less than the torque of the load at any speed during the start cycle, the motor will stops accelerating. If the starting torque with a DOL starter is insufficient for the load, the motor must be replaced with a motor which can develop a higher starting torque.

The acceleration torque is the torque developed by the motor minus the load torque, and will change as the motor accelerates due to the motor speed torque curve and the load speed torque curve. The start time is dependent on the acceleration torque and the load inertia.

Wiring of DOL Starter

1. Main Contact

 

  • Contactor is connecting among Supply Voltage, Relay Coil and Thermal Overload Relay.
  • L1 of Contactor Connect (NO) to R Phase through MCCB
  • L2 of Contactor Connect (NO) to Y Phase through MCCB
  • L3 of Contactor Connect (NO) to B Phase through MCCB.

NO Contact (-||-):

  • (13-14 or 53-54) is a normally Open NO contact (closes when the relay energizes)
  • Contactor Point 53 is connecting to Start Button Point (94) and 54 Point of Contactor is connected to Common wire of Start/Stop Button.

NC Contact (-|/|-):

  • (95-96) is a normally closed NC contact (opens when the thermal overloads trip if associated with the overload block)

2. Relay Coil Connection

  • A1 of Relay Coil is connecting to any one Supply Phase and A2 is connecting to Thermal over Load Relay’s NC Connection (95).

3. Thermal Overload Relay Connection:

  • T1,T2,T3 are connect to Thermal Overload Relay
  • Overload Relay is Connecting between Main Contactor and Motor
  • NC Connection (95-96) of Thermal Overload Relay is connecting to Stop Button and Common Connection of Start/Stop Button.

 

Wiring Diagram of DOL Starter

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Working principle of DOL Starter

The main heart of DOL starter is Relay Coil. Normally it gets one phase constant from incoming supply Voltage (A1).when Coil gets second Phase relay coil energizes and Magnet of Contactor produce electromagnetic field and due to this Plunger of Contactor will move and Main Contactor of starter will closed and Auxiliary will change its position NO become NC and NC become (shown Red Line in Diagram)  .

Pushing Start Button

When We Push the start Button Relay Coil will get second phase from Supply Phase-Main contactor(5)-Auxiliary Contact(53)-Start button-Stop button-96-95-To Relay Coil (A2).Now Coil energizes and Magnetic field produce by Magnet and Plunger of Contactor move. Main Contactor closes and Motor gets supply at the same time Auxiliary contact become (53-54) from NO to NC .

Release Start Button

Relay coil gets supply even though we release Start button. When We release Start Push Button Relay Coil gets Supply phase from Main contactor (5)-Auxiliary contactor (53) – Auxiliary contactor (54)-Stop Button-96-95-Relay coil (shown Red / Blue Lines in Diagram).

In Overload Condition of Motor will be stopped by intermission of Control circuit at Point 96-95.

Pushing Stop Button

When we push Stop Button Control circuit of Starter will be break at stop button and Supply of Relay coil is broken, Plunger moves and close contact of Main Contactor becomes Open, Supply of Motor is disconnected.

 

Motor Starting Characteristics on DOL Starter

  • Available starting current:    100%.
  • Peak starting current:           6 to 8 Full Load Current.
  • Peak starting torque:            100%

 

Advantages of DOL Starter

  1. Most Economical and Cheapest Starter
  2. Simple to establish, operate and maintain
  3. Simple Control Circuitry
  4. Easy to understand and trouble‐shoot.
  5. It provides 100% torque at the time of starting.
  6. Only one set of cable is required from starter to motor.
  7. Motor is connected in delta at motor terminals.

 

Disadvantages of DOL Starter

  1.  It does not reduce the starting current of the motor.
  2. High Starting Current: Very High Starting Current (Typically 6 to 8 times the FLC of the motor).
  3. Mechanically Harsh: Thermal Stress on the motor, thereby reducing its life.
  4. Voltage Dip: There is a big voltage dip in the electrical installation because of high in-rush current affecting other customers connected to the same lines and therefore not suitable for higher size squirrel cage motors
  5. High starting Torque: Unnecessary high starting torque, even when not required by the load, thereby increased mechanical stress on the mechanical systems such as rotor shaft, bearings, gearbox, coupling, chain drive, connected equipments, etc. leading to premature failure and plant downtimes.

 

Features of DOL starting

  • For low- and medium-power three-phase motors
  • Three connection lines (circuit layout: star or delta)
  • High starting torque
  • Very high mechanical load
  • High current peaks
  • Voltage dips
  • Simple switching devices

 

Direct On Line Motor Starter (DOL) is suitable for:

  • A direct on line starter can be used if the high inrush current of the motor does not cause excessive voltage drop in the supply circuit. The maximum size of a motor allowed on a direct on line starter may be limited by the supply utility for this reason. For example, a utility may require rural customers to use reduced-voltage starters for motors larger than 10 kW.
  • DOL starting is sometimes used to start small water pumps, compressors, fans and conveyor belts.

 

Direct On Line Motor Starter (DOL) is NOT suitable for:

  • The peak starting current would result in a serious voltage drop on the supply system
  • The equipment being driven cannot tolerate the effects of very high peak torque loadings
  • The safety or comfort of those using the equipment may be compromised by sudden starting as, for example, with escalators and lifts.

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